ASEPTIC BOTTLE FILLER

Aseptic Bottle filler

Noggrann Lab-Scale Aseptic Filler

Lab-Scale Aseptic Filling System – Sterile Bottle Filler for R&D and Pilot Production

The Noggrann lab-scale aseptic bottle filler is specifically designed to fill bottles with sterilized products in a controlled, sterile environment. As a result, it completely prevents contamination during operation.

This advanced lab-scale aseptic filler sterilizes both the product and the bottle separately before combining them. Consequently, it guarantees high-quality aseptic filling. Furthermore, the entire process occurs in a highly secure area under sterile airflow.

Operational Principles

The Noggrann semi-automatic lab-scale aseptic filler system is engineered for precision R&D. Because of this, it reliably protects product integrity during small-batch sterile bottling.

Operation is exceptionally easy using a simple footswitch, while a solenoid valve controls the filling head. Furthermore, its ultra-clean design integrates a multi-stage air filtration system, an ozone generator, and an ultraviolet germicidal lamp. Together, these components ensure complete sterilization of the working area.

Applications

This versatile lab-scale aseptic bottle filler is ideal for filling milk, beverages, fruit juices, spices, and other sensitive liquids. It easily supports various bottle types and volumes.

Therefore, it is widely used in university laboratories and enterprise R&D departments. Ultimately, it successfully simulates full-scale industrial aseptic production at a compact laboratory scale.

Key Features

  • 100-grade purification: Equipped with an ultra-clean air filtration system, ozone generator, and UV lamp to maintain a continuously sterile internal environment.
  • Easy operation: Filling is conveniently controlled via a foot-touch electromagnetic valve.
  • SIP and CIP compatibility: Fully supports Sterilization-In-Place and Cleaning-In-Place when paired with a sterilizer or CIP station.
  • Accurate simulation: Faithfully replicates industrial aseptic processes at a lab scale.
  • Compact design: Features a minimal footprint with an optional portable configuration for flexible laboratory placement.

Noggrann lab-scale aseptic bottle filler, side view showing sterile air filtration chamber Noggrann lab-scale aseptic bottle filler, front view showing filling head and footswitch control

Explore Noggrann's UHT LAB SCALE STERILIZER for your production

Frequently Asked Questions

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What is the Noggrann lab-scale aseptic filler used for?

The lab-scale aseptic filler is designed for R&D, pilot production, and small-batch sterile filling. It is used to create aseptic samples of UHT milk, juices, sauces, and biopharmaceutical liquids for formulation testing, shelf-life evaluation, and quality validation.

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How does the lab-scale aseptic bottle filler maintain sterility?

The system sterilizes bottles, caps, and product-contact surfaces before filling. All operations occur inside a protected chamber with HEPA-filtered air and validated sterilization steps, ensuring that ambient air does not compromise sterility.

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What are the advantages of using a Noggrann lab-scale aseptic filler instead of an industrial line?

  • Lower Cost: No need for large infrastructure or utilities.
  • Flexible Operation: Quick changeovers for different formulations and bottle sizes.
  • Compact Design: Easy to install in any laboratory environment.
  • Accurate for Small Batches: Ideal for high-value or limited R&D samples

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How is the lab-scale aseptic filler cleaned and maintained?

The system provides automated CIP and SIP sequences using standard cleaning agents, hot water, or steam. This ensures thorough internal sanitation with minimal manual handling, enabling fast turnaround between test runs.

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What types of products are suitable for aseptic filling?

Aseptic fillers are widely used for a broad range of products, including: 

  • Dairy products like UHT milk and dairy-based drinks.
  • Beverages such as fruit juices, teas, coffees, and sports/energy drinks.
  • Liquid food items like sauces, soups, and baby food.

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How does the aseptic filling process work?

The process generally involves three main stages:

  • Product Sterilization: The product (liquid, sauce, etc.) is sterilized, often using ultra-high temperature (UHT) methods or filtration, and then cooled and held in a sterile tank.
  • Container Sterilization: Bottles and caps are sterilized using various methods like peracetic acid (PAA) sprays, hydrogen peroxide vapor, or irradiation, and then rinsed with sterile water if chemicals are used.
  • Aseptic Filling and Sealing: The sterile product is transferred into the sterile containers in an enclosed, sterile environment (aseptic isolator with HEPA-filtered air) and immediately sealed with a sterile cap. 

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